This year we challenged the Hackaday community to develop Shitty Simple Supercon Add-Ons (SAO) that did more than just blink a few LEDs. The SAO standard includes I2C data and a pair of GPIO pins, but historically, they’ve very rarely been used. We knew the talented folks in this community would be able to raise the bar, but as they have a tendency to do, they’ve exceeded all of our expectations.

As we announced live during the closing ceremony at the 2024 Hackaday Supercon, the following four SAOs will be put into production and distributed to all the attendees at Hackaday Europe in Spring of 2025.

Best Overall: SAO Multimeter

For the “Best Overall” category, we only intended to compare it with the other entries in the contest. But in the end, we think there’s a strong case to be made that [Thomas Flummer] has created the greatest SAO of all time. So far, anyway.

This add-on is a fully functional digital multimeter, with functions for measuring voltage, resistance, and continuity. The design is a pure work of art, with its structure combining stacked PCBs and 3D printed parts. There’s even tiny banana plugs to connect up properly scaled probes. Incredible.

In the documentation [Thomas] mentions there are additional functions he didn’t have time to include in the firmware, such as modes to analyze the I2C and GPIO signals being received. Now that it’s been selected for production, we’re hoping he’ll have the time to get the code finished up before its European debut.

Fun: Etch sAo Sketch

This SAO recreates the iconic art toy in a (hopefully) non-trademarked way, with a 1.5″ inch 128 x 128 grayscale OLED display and a pair of trimpots capped with 3D printed knobs. Drawing is fun enough, but the nostalgia really kicks in when you give it a good shake — the onboard LIS3DH 3-axis accelerometer picks up the motion and wipes the display just like the real thing.

Created by [Andy Geppert], this SAO isn’t just a pretty face. Flipping it over shows an exceptionally clever technique for connecting the display board to the main PCB. Tiny metal balls (or “alignment spheres” if you want to get fancy) mate up with the mounting holes on the OLED board and center it, and a touch of solder locks it all in place.

Fine Art: Bendy SAO

While this wacky, waving, inflatable, arm-flailing SAO might look like the sort of thing that would be outside of a used car dealership, but creator [debraansell] managed to shrink it down so the point that it’s reasonable to plug into your badge. More or less.

There are several fascinating tricks at work here, from lighting the PCB from the back using side-firing LEDs to the integrated slip rings. If this one didn’t look so good, it would have been a strong contender for the “Least Manufacturable” Honorable Mention.

Functional: Vectrex SAO

Creating a replica of the Vectrex at SAO scale would have been an impressive enough accomplishment, but [Brett Walach] took this one all the way and made it playable.

The display is a 7 x 10 Charlieplexed LED matrix, while the “joystick” is implemented with a 1-button capacitive touch sensor. A PIC16F886 microcontroller runs the simplified version of Scramble, and there’s even a speaker for era-appropriate audio.

But that’s not all! This SAO was also designed to be hacked — so not only is all the hardware and software open source, but there’re various jumpers to fiddle with various settings and an I2C control protocol that lets you command the action from the badge.

Honorable Mentions

As usual, this contest had several Honorable Mentions categories — while we would have loved to put all of these SAOs into production, there’s only so much we can do before now and Spring.

[Jeremy Geppert]’s SAO LoRa Walkie Talkie was a judge favorite, for its simple good looks and the extra functionality that it brings to the table. [Scorch Works]’s SAO Infinity Mirror was absolutely beautiful to see in person, and makes a fantastic display when many of them get together. And [MakeItHackin]’s Skull of Fate SAO not only looked super when its eyes scan the room, but it could read your future as well!

Best Communication:

Using I2C to get SAOs to talk to the badge (or each other) was a big part of this contest, but we were also on the lookout for entries which helped facilitate badge-to-badge communications.

The Badge Tag NFC SAO from [Thomas Flummer] is a perfect example of both — it uses the NXP NTAG I2C Plus to provide 2K of read-write storage that can be accessed either internally through the I2C bus by the badge, or externally by an NFC device such as a smartphone. Modeled after a traditional conference name tag, this SAO was designed to make it easier for sharing your contact info with others during a busy con.

Infrared Communication SAO by [Alec Probst] brings infrared communications to the party, while looking like a classic TV remote. Though the original idea was to get this working in conjunction with the badge to act as a sort of TV-B-Gone, it ended up being used as part of a laser tag game during Supercon.

The GAT Nametag SC8 from [true] tackles communication on a more human level by providing a digital name tag for your badge. This compact board’s secret trick is the ability to make sure your name is legible no matter what its orientation thanks to a LIS2DW12 accelerometer that can detect the SAO’s orientation relative to the ground. RGB LEDs catch the viewer’s eye, but it’s the incredible firmware with seemingly endless options for text styling and tweaks that really set this build apart.

Light Show:

There’s little question that Featuring You! from [Nanik Adnani] is a perfect entry for this category. Nominally, it’s a little arrow you can write your name on and use a name tag. But power it up and you can dazzle anyone standing too close with its array of marching white LEDs. In a particularly nice touch, the circuit is implemented with only discreet components — no microcontroller.

The reDOT_RGB from [Alex] is a tiny 5×7 RGB LED matrix with a minuscule ATtiny816 MCU around the back to control the show. At just 8 x 11 mm, it’s hard to overstate just how tiny this SAO is.

While on the subject of tiny boards, the
Persistence of Vision POV Display is another entry not much larger than the SAO connector itself. Using a row of five tiny white LEDs and a ADXL345 accelerometer, [Michael Yim] is able to write text in mid-air thanks to the gullibility of the human eye.

Least Manufacturable:

Simple Add-Ons are essentially an art form, so it’s not surprising to find that they don’t often lend themselves to mass production. Several of the entries this yeah would be a real challenge to make in large numbers, but the one that really keeps us up at night is the ultra tiny smart SAO from [Alex].

This board is designed to fit inside the space between four header pins. Thanks, but no thanks.

Raising the Bar

Our hope this year was to elevate the Simple Add-On from a decorative piece of flair to something functional, and potentially, even useful. The results were incredible, and while we can only pick four winners this time around, every entry helped push the state-of-the-art forward in its own way. It’s hard to imagine how the SAO envelope can be pushed any further, but we can’t wait to find out.

The 2024 Hackaday Supercon is on in Pasadena, but if you couldn’t make it to sunny California this year, don’t worry. We’ve got a live streams of the main stage talks, and all of the second track talks are being recorded and will be put up on the YouTube channel after the con.

If you’re watching from home and want to join the conversation, today might be a good time to join the official Hackaday Discord server.

Out of curiosity, I redrew the Supercon Vectorscope badge schematics in KiCad last year. As you might suspect, going from PCB to schematic is opposite to the normal design flow of KiCad and most other PCB design tools. As a result, the schematics and PCB of the Vectorscope project were not really linked. I decided to try it again this year, but with the added goal of making a complete KiCad project. As usual, [Voja] provided a well drawn schematic diagram in PDF and CorelDRAW formats, and a PCB design using Altium’s Circuit Maker format (CSPcbDoc file). And for reference, this year I’m using KiCad v8 versus v7 last year.

Importing into KiCad

This went smoothly. KiCad imports Altium files, as I discovered last year. Converting the graphic lines to traces was easier than before, since the graphical lines are deleted in the conversion process. There was a file organizational quirk, however. I made a new, empty project and imported the Circuit Maker PCB file. It wasn’t obvious at first, but the importing action didn’t make use the new project I had just made. Instead, it created a completely new project in the directory holding the imported Circuit Maker file. This caused a lot of head scratching when I was editing the symbol and footprint library table files, and couldn’t figure out why my edits weren’t being seen by KiCad.  I’m not sure what the logic of this is, was an easy fix once you know what’s going on. I simply copied everything from the imported project and pasted it in my new, empty project.

While hardly necessary for this design, you can also import graphics into a KiCad schematic in a similar manner to the PCB editor. First, convert the CorelDRAW file into DXF or SVG — I used InkScape to make an SVG. Next do Import -> Graphics in the Kicad schematic editor. However, you immediately realize that, unlike the PCB editor, the schematic editor doesn’t have any concept of drawing layers. As a work around, you can instead import graphics into a new symbol, and place this symbol on a blank page. I’m not sure how helpful this would be in tracing out schematics in a real world scenario, since I just drew mine from scratch. But it’s worth trying if you have complex schematics.

Note: this didn’t work perfectly, however. For some reason, the text doesn’t survive being imported into KiCad. I attribute this to my poor InkScape skills rather than a shortcoming in KiCad or CorelDRAW. Despite having no text, I put this symbol on its own page in sheet two of the schematic, just for reference to see how it can be done.

Just like last year, the footprints in the Circuit Maker PCB file were imported into KiCad in a seemingly random manner. Some footprints import as expected. Others are imported such that each individual pad is a standalone footprint. This didn’t cause me any problems, since I made all new footprints by modifying standard KiCad ones. But if you wanted to save such a footprint-per-pad part into a single KiCad footprint, it would take a bit more effort to get right.

Recreating Schematics and Parts

After redrawing the schematics, I focused on getting the part footprints sorted out. I did them methodically one by one. The process went as follows for each part:

• Start with the equivalent footprint from a KiCad library
• Duplicate it into a local project library
• Add the text SAO to the footprint name to avoid confusion.
• Position and align the part on the PCB atop the imported footprint
• Note and adjust for any differences — pad size and/or shape, etc.
• Update the part in the project library
• Attach it to the schematic symbols in the usual manner.
• Delete the imported original footprint (can be  tricky to select)

Some parts were more interesting than others. For example, the six SAO connectors are placed at various non-obvious angles around the perimeter. I see that [Voja] slipped up once — the angle between connectors 4 and 5 is at a definitely non-oddball angle of 60 degrees.

SAO Angle Difference
#1   326  102  6->1
#2     8   42  1->2
#3    61   53  2->3
#4   118   57  3->4
#5   178   60  4->5
#6   224   46  5->6

With all this complete, the PCB artwork consists of all new footprints but uses the original traces. I needed to tweak a few traces here and there, but hopefully without detracting too much from [Voja]’s style. Speaking of style, for those interested in giving that free-hand look to hand-routed tracks in KiCad, check the options in the Interactive Router Settings menu. Choose the Highlight collisions / Free angle mode and set the PCB grid to a very small value. Free sketch away.

Glitches

I used two photos of the actual board to check when something wasn’t clear. One such puzzle was the 3-pad SMT solder ball jumper. This was shown on the schematic and on the fully assembled PCB, but it was not in the Circuit Maker design files. I assumed that the schematics and photos were the truth, and the PCB artwork was a previous revision. There is a chance that I got it backwards, but it’s an easy to fix if so. Adding the missing jumper took a bit of guesswork regarding the new and adjusted traces, because they were hard to see and/or underneath parts in the photo. This redrawn design may differ slightly in appearance but not in functionality.

DRC checks took a little more iterating than usual, and at one point I did something to break the edge cuts layer. The irregular features on this PCB didn’t help matters, but I eventually got everything cleaned up.

I had some trouble sometimes assigning nets to the traces. If I was lucky, putting the KiCad footprint on top of the traces assigned them their net names. Other times, I had traces which I had to manually assign to a net. This operation seemed to work sporatically, and I couldn’t figure out why. I was missing a mode that I remember from another decade in a PCB tool, maybe PCAD?, where you would first click on a net. Then you just clicked on any number of other items to stitch them into the net. In KiCad it is not that simple, but understandable given the less-frequent need for this functionality.

You may notice the thru hole leads on the 3D render are way too long. Manufacturers provide 3D files describing the part as they are shipped, which reasonably includes the long leads. They are only trimmed at installation. The virtual technician inside KiCad’s 3D viewer works at inhuman speeds, but has had limited training. She can install or remove all through hold or SMT parts on the board, in the blink of an eye. She can reposition eight lamps and change the background color in mere seconds. These are tasks that would occupy a human technician for hours. But she doesn’t know how to trim the leads off of thru hole parts. Maybe that will come in future versions.

Project Libraries

I like to extract all symbols, part footprints, and 3D files into separate project libraries when the design wraps up. KiCad experts will point out that for several versions now this is not necessary. All (or most) of this information is now stored in the design files, alghouth with one exception — the 3D files. Even so, I still feel safer making these project libraries, probably because I understand the process.

KiCad can now do this with a built-in function. See the Export -> Symbols to New Library and Export -> Footprints to New Library in the schematic and PCB editors, respectively. These actions give you the option to additionally change all references in the design to use this new library. This didn’t work completely for me, for reasons unclear. Eventually I just manually edited the sch and pcb file and fixed the library names with a search and replace operation.

Hint: When configuring project libraries in KiCad, I always give them a nickname that begins with a dot. For example, .badge24 or .stumbler. This always puts project libraries at the top of the long list of libraries, and it makes it easier to do manual search and replaces in the design files if needed.

What about 3D files, you say? That isn’t built into KiCad, but have no fear. [Mitja Nemec] has you covered with the Archive 3D Models KiCad plugin. It was trivial to activate and use in KiCad’s Plugin and Content Manager.

All Done

In the end, the design passed all DRCs, and I could run Update PCB from Schematic... without errors. I went out on a limb and immediately placed an order for five PCBs, hoping I hadn’t overlooked something. But it’s only US$9.00 risk. They are on the way from China as I type this.

All the files can be found in this GitHub repo. If you find any errors, raise an issue there. I have not done this procedure for any of the SAO petals, but when I do, I will place a link in the repository.

If you’re hear a rushing noise, don’t be alarmed — that’s just the rapidly approaching 2024 Hackaday Supercon. As hard as it is to believe, a whole year has gone by, and we’re now just a few days away from kicking off our annual hardware hacking extravaganza in Pasadena. Tickets just sold out over the weekend — thank you procrastinators!

For those of you who have tickets to join us this weekend, we’ve got a few last minute announcements and bits of information we wanted to get out to you. As a reminder, you can find the full schedule for all three days on the official Supercon site.

New Events Added!

For those who’ve attended a Supercon before, you know we like to cram as much content as we can into the weekend. But there’s always room for more, and this year we’ve managed to squeeze in a couple extra activities that we’re very excited about.

Halloween Hacker Happy Hour

It just so happens that Halloween is the night before Supercon officially kicks off, and that seemed like too good of an opportunity to pass up. So we’ll be throwing a pre-event party at the nearby KingsRow Gastropub where costumes and all manner of blinking LEDs are very much encouraged. Officially we’ll be hanging out from 7:00 to 10:00 PM, but don’t be surprised if you find yourself still talking to Hackaday folks at last call.

You don’t need tickets for this event, but we’d like to have a rough head count, so if you could RSVP through Eventbrite we’d appreciate it.

Tina’s Junk Challenge

We’ve always wanted to introduce some kind of swap meet aspect to Supercon, but the logistics have always been a challenge. This year though, we’re finally going to get the chance to test out the idea. Former DesignLab Resident Tina Belmont is in the process of moving out of the country and needs to find a new home for her electronic bric-a-brac.

Everything is free, so attendees are encouraged to take anything they think they can make use of. Naturally, an influx of interesting hardware could provide for some very unique badge hacking possibilities. If we can get enough people to graft these second-hand components onto their badges, we just might be able to turn it into a proper category come Sunday night.

A table where folks can offload their electronic bits and bobs has worked well at other hacker cons, so we’re eager to see how it goes at Supercon. If this is something you’d like to see more of, or would potentially like to participate in next year, let us know.

Krux’s Side Quests

Let’s be honest, most of us are already taking our marching orders from the computer in one way or another. So why not turn it into a fun interactive game?

The idea is simple: use the mysterious retrocomputer oracle, and it gives you a quest. Maybe you’ll have to find a hidden item, or solve a riddle. Krux has a run a variation of this game at Toor Con in the past, but the challenges spit out by the computer this time will be tailored to Supercon.

Windows Through Wires Exhibition

You may recall that we asked the Hackaday community if they had any unusual display technology they’d like to show off during Supercon as part of an exhibit.

Well, as you might have imagined, the response was incredible. From gorgeous vintage pieces to completely custom hardware, there’s going to be a wide array of fascinating hardware for attendees to study up-close.

While getting a chance to see various display technologies throughout the years would have our attention as it is, what’s really exciting is that many of the custom-built devices in the exhibit are either projects hosted on Hackaday.io or ones that we’ve covered at some point on the front page.

Considering how gorgeous some of them have looked in photographs, we’re eager to drool over them in the real world — and we bet you are to.

Workshop Technical Difficulties

Hopefully we’ve provided enough good news that we can slip in a bit of the bad. Unfortunately, we’ve had to cancel the “Hands on with an Electron Microscope” workshop that was to be hosted by Adam McCombs and Isabel Burgos. Everyone with tickets will of course be getting a refund, and you should be receiving an email to that effect shortly if you haven’t already.

While we’re just as disappointed by this news as you are, it’s one of those situations where there simply weren’t any good solutions. Long story short, the scanning electron microscope that was small enough to bring to Supercon is down, and there’s just not enough time to get it up and running at this point. An attempt was made to find another small-ish electron microscope on short notice but…well, that’s just as tricky to pull off as it sounds.

Send Us Your Lightning Talks!

To end this update on a high note, we want to remind everyone that this year we’ll once again be going Lighting Talks on Sunday morning. If you’ve never given a talk before, the shorter seven minute format is perfect for getting your feet wet. Or maybe you’ve got something you want to talk about that doesn’t take a whole hour to explain. Either way, the Lightning Talks are a great way to share what your passionate about with the Supercon audience.

If you’d like to give a Lightning Talk, simply fill out this form. You can upload slides if you’ve got them, but they aren’t strictly necessary.

We’ve been hinting at it for a few months now, running a series of articles on SAOs, then a Supercon Add-On Challenge. We even let on that the badge would have space for multiple SAOs this year, but would you believe six?

Way back in 2017ish, Hackaday’s own [Brian Benchoff] and the [AND!XOR] crew thought it would be funny and useful to create a “standard” for adding small custom PCB art-badges onto bigger conference badges. The idea was to keep it quick and dirty, uncomplicated and hacky, and the “Shitty” Add On was born. The badge community took to this like wildfire. While the community has moved on from the fecal humor, whether you call these little badgelets “SAOs”, “Simple Add-Ons”, or even “Supercon-8 Add Ons”, there’s something here for everyone. So if you’ve already got some SAOs in a drawer, bring them to this year’s Supercon and show them off!

But you don’t need to bring your own SAOs. We thought that as long as we were providing six SAO ports, we’d provide you with a small starter collection: four of them, in fact. A fantastic capacitive touch wheel designed by [Todbot], a beautiful spiral petal matrix of LEDs designed by [Voja Antonic], a completely blank-slate protoboard petal, and an I2C-enabled microcontroller proto-petal.

Bringing it all together, of course, is the main badge, which sports a Raspberry Pi Pico W on the back-side, for WiFi and Bluetooth connectivity. This badge is intended to be a showcase of SAOs, and we thought that there have always been some under-explored corners of the spec. The most recent six-pin standard has power, ground, two GPIO pins, and an I2C pair. How often do we see SAOs that only use the power lines? This year, that changes!

Every GPIO pin on all six SAO slots is individually accessible, and the Pi Pico’s two hardware I2C peripheral busses are broken out on the left and right sides of the badge respectively. (Have an I2C enumeration conflict? Just move one of the offenders to the other side.) The idea here, combined with the wireless features and a trio of buttons on the front, is to give you a big sandbox to explore the possibilities of SAOs that go farther than just art.

Many Ways to Play

Straight out of the gate, the touch wheel and the LED petal matrix invite you to play with them, all the while fooling you into learning a little bit about interfacing I2C devices. You see, I2C devices have a unique address, and the rest of the functionality is handled by as if they were memory-mapped peripherals. What does this mean? If you want to ask the touch wheel where your finger is, you simply query its memory location 0. To set the LED colors, you write bytes to memory locations 15, 16, and 17 for red, green, and blue, respectively. Each spiral arm of the LED matrix petal is simply a byte in memory – write to it and the blinkies blink.

The take-home: I2C devices are fun and to play with. And when you start combining the functions of multiple SAOs, you can really start getting creative. But we’ve only scratched the surface. The I2C proto petal includes a CH32V003 chip, with its own dedicated I2C device hardware peripheral, so if you have essentially anything that you can solder to it, you can turn that into an I2C-enabled device to add to the party.

This is a multi-lingual party, though. The main badge, and all of the connection logic, runs on MicroPython. This makes it just a few lines of code to display your finger presses on the touchwheel over on the LED petal matrix, for instance, and we’ll have some demo code to ease you in. (And we’re frantically writing more!) But the I2C protoboard requires a little bit of C. If you’ve got a CH32V003 environment set up, by all means bring it – we love [CHLohr]’s CH32V003fun. We’re working on getting the badge board to program the CH32 in-situ, and we’re 99% sure we’ll have that ready by showtime. We’ll have demo code here to get you started as well. Will you program your first RISC-V chip at this year’s Supercon?

But say you don’t want anything to do with all this software? Just give me the solder! The blank-slate protoboard is for you. It breaks out the SAO lines, and gives you maximal room for creative hardware play. Heck, you could solder an LED, a resistor, and call it done. Or play around with the possibilities of the GPIOs. Low-code or no-code, the choice is yours.

Participate!

We know you’re all looking forward to getting your hands on the badge and the SAOs and getting creative. Here is the 2024 Supercon SAO Badge GitHub repository, for your perusal. All of the design files that we have are there in the hardware directory, but the code is not yet complete. If you want to design a 3D-printed case or add-on, you’ll find the vector files in PDF.

As usual [Voja] makes his circuit diagrams by hand, so you’ll find a beautifully annotated schematic that lets you know where each and every pin goes. If you’re not feeling the AA battery love, you’ll see that [Voja] has left you some pads to hook up an external power supply, for instance.

But the software is a work in progress, and in particular, we don’t know what I2C devices you’ll be bringing with you. We’re going to include as many MicroPython I2C device libraries as we can find, from OLED screens to magnetometers, and we’d like them to be on the default conference image. So if you’ve a device that you’d like us to support, either drop a link in the comments below or add the code in the libraries folder and submit a pull request! We’ll be flashing these at the absolute last minute, of course, but please get it in this weekend if you can.

Supercon!

Supercon 8’s badge is the unofficial world-record holder for the most SAO connectors on any official conference badge, but it also aspires to encourage you to play around with the functional aspects of our favorite mini-badge form factor. Heck, maybe you’ll learn a thing or two about I2C along the way? Push some GPIOs around? Or maybe you’ll just have a fun weekend with a soldering iron, some stellar talks, and some great company. Whatever it’s going to be, we can’t wait to see you all, and to see what you come up with!

If you have any questions about the badge, fire away in the comments here.

You do have your tickets already, right? See you soon!

(C3P0 add-on by [kuro_dk] and Cyclops by [Simenzhor] not included.)

The third and final round of the 2024 Supercon talks announcements brings us to the end, and the full schedule is now up on Hackaday.io.

With Supercon just a couple weeks away, we hope you have your tickets already! Stay tuned tomorrow for a badge reveal.

(Go get your tickets already. And if you’ve got ’em, see you soon!)

With the 2024 Hackaday Supercon just a couple weeks away, we’re pleased to announce that the official site for the three-day event is now live!

On the brand-new Supercon page, you can find a listing of all of our fantastic speakers, the hands-on workshops, and perhaps most importantly, the schedule of when everything is happening. As always, Supercon is jam-packed with incredible content, so you’ll want to consult with the schedule to navigate your way through it. Don’t worry if it ends up that two talks you want to see are scheduled for the same time — we’ll be recording all of the talks and releasing them on the Hackaday YouTube channel, so you won’t miss out.

If you’re still on the fence, we do have a few tickets left at the time of this writing. All of the workshops are full at this point, but you can still get on the waiting list for a few of them just in case a spot opens up.