Transportation Hacks

1513 Articles

An Electric Vehicle Conversion With A Difference

October 30, 2024 by 25 Comments

For a first try at an electric vehicle conversion we’re guessing that most would pick a small city car as a base vehicle, or perhaps a Kei van. Not [LiamTronix], who instead chose to do it with an old Ferguson tractor. It might not be the most promising of EV platforms, but as you can see in the video below, it results in a surprisingly practical agricultural vehicle.

A 1950s or 1960s tractor like the Ferguson usually has its engine as a structural member with the bellhousing taking the full strength of the machine and the front axle attached to the front of the block. Thus after he’s extracted the machine from its barn we see him parting engine and gearbox with plenty of support, as it’s a surprisingly hazardous process. These conversions rely upon making a precise plate to mount the motor perfectly in line with the input shaft. We see this process, plus that of making the splined coupler using the center of the old clutch plate. It’s been a while since we last did a clutch alignment, and seeing him using a 3D printed alignment tool we wish we’d had our printer back then.

The motor is surprisingly a DC unit, which he first tests with a 12 V car battery. We see the building of a hefty steel frame to take the place of the engine block in the structure, and then a battery pack that’s beautifully built. The final tractor at the end of the video still has a few additions before it’s finished, but it’s a usable machine we wouldn’t be ashamed to have for small round-the-farm tasks.

Surprisingly there haven’t been as many electric tractors on these pages as you’d expect, though we’ve seen some commercial ones.

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How Pollution Controls For Cargo Ships Made Global Warming Worse

October 27, 2024 by 39 Comments

In 2020 international shipping saw itself faced with new fuel regulations for cargo ships pertaining to low sulfur fuels (IMO2020). This reduced the emission of sulfur dioxide aerosols from these ships across the globe by about 80% practically overnight and resulting in perhaps the biggest unintentional geoengineering event since last century.

As detailed in a recent paper by [Tianle Yuan] et al. as published in Nature, by removing these aerosols from the Earth’s atmosphere, it also removed their cooling effect. Effectively this change seems to have both demonstrated the effect of solar engineering, as well as sped up the greenhouse effect through radiative forcing of around 0.2 Watt/m2 of the global ocean.

The inadvertent effect of the pollution by these cargo ships appears to have been what is called marine cloud brightening (MCB), with the increased reflectivity of said clouds diminishing rapidly as these pollution controls came into effect. This was studied by the researchers using a combination of satellite observations and a chemical transport model, with the North Atlantic, the Caribbeans and South China Sea as the busiest shipping channels primarily affected.

Although the lesson one could draw from this is that we should put more ships on the oceans burning high-sulfur fuels, perhaps the better lesson is that MCB is a viable method to counteract global warming, assuming we can find a method to achieve it that doesn’t also increase acid rain and similar negative effects from pollution.

Featured image: Time series of global temperature anomaly since 1980. (Credit: Tianle Yuan et al., Nature Communications Earth Environment, 2024)

Simple PCB Repairs Keep Old Vehicle Out Of The Crusher

October 24, 2024 by 21 Comments

For those of us devoted to keeping an older vehicle on the road, the struggle is real. We know that at some point, a part will go bad and we’ll learn that it’s no longer available from the dealer or in the aftermarket, at least at a reasonable cost. We might get lucky and find a replacement at the boneyard, but if not — well, it was nice knowing ya, faithful chariot.

It doesn’t have to be that way, though, at least if the wonky part is one of the many computer modules found in most cars made in the last few decades. Sometimes they can be repaired, as with this engine control module from a Ford F350 pickup. Admittedly, [jeffescortlx] got pretty lucky with this module, which with its trio of obviously defective electrolytics practically diagnosed itself. He also had the advantage of the module’s mid-90s technology, which still relied heavily on through-hole parts, making the repair easier.

Unfortunately, his luck stopped there, as the caps had released the schmoo and corroded quite a few traces on the PCB. Complicating the repair was the conformal coating on everything, a common problem on any electronics used in rough environments. It took a bit of probing and poking to locate all the open traces, which included a mystery trace far away from any of the leaky caps. Magnet wire was used to repair the damaged traces, the caps were replaced with new ones, and everything got a fresh coat of brush-on conformal coating.

Simple though they may be, we really enjoy these successful vehicle module repairs because they give us hope that when the day eventually comes, we’ll stand a chance of being able to perform some repair heroics. And it’s nice to know that something as simple as fixing a dead dashboard cluster can keep a car out of the crusher.

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3D Printed Tires, By The Numbers

October 24, 2024 by 21 Comments

What does it take to make decent tires for your projects? According to this 3D printed tire torture test, it’s actually pretty easy — it’s more a question of how well they work when you’re done.

For the test, [Excessive Overkill] made four different sets of shoes for his RC test vehicle. First up was a plain PLA wheel with a knobby tread, followed by an exact copy printed in ABS which he intended to coat with Flex Seal — yes, that Flex Seal. The idea here was to see how well the spray-on rubber compound would improve the performance of the wheel; ABS was used in the hopes that the Flex Seal solvents would partially dissolve the plastic and form a better bond. The next test subjects were a PLA wheel with a separately printed TPU tire, and a urethane tire molded directly to a PLA rim. That last one required a pretty complicated five-piece mold and some specialized urethane resin, but the results looked fantastic.

Non-destructive tests on the tires included an assessment of static friction by measuring the torque needed to start the tire rolling against a rough surface, plus a dynamic friction test using the same setup but measuring torque against increasing motor speed. [Overkill] threw in a destructive test, too, with the test specimens grinding against a concrete block at a constant speed to see how long the tire lasted. Finally, there was a road test, with a full set of each tire mounted to an RC car and subjected to timed laps along a course with mixed surfaces.

Results were mixed, and we won’t spoil the surprise, but suffice it to say that molding your own tires might not be worth the effort, and that Flex Seal is as disappointing as any other infomercial product. We’ve seen other printed tires before, but hats off to [Excessive Overkill] for diving into the data.

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Fundamentals Of FMCW Radar Help You Understand Your Car’s Point Of View

October 19, 2024 by 3 Comments

Pretty much every modern car has some driver assistance feature, such as lane departure and blind-spot warnings, or adaptive cruise control. They’re all pretty cool, and they all depend on the car knowing where it is in space relative to other vehicles, obstacles, and even pedestrians. And they all have another thing in common: tiny radar sensors sprinkled around the car. But how in the world do they work?

If you’ve pondered that question, perhaps after nearly avoiding rear-ending another car, you’ll want to check out [Marshall Bruner]’s excellent series on the fundamentals of FMCW radar. The linked videos below are the first two installments. The first covers the basic concepts of frequency-modulated continuous wave systems, including the advantages they offer over pulsed radar systems. These advantages make them a great choice for compact sensors for the often chaotic automotive environment, as well as tasks like presence sensing and factory automation. The take-home for us was the steep penalty in terms of average output power on traditional pulsed radar systems thanks to the brief time the radar is transmitting. FMCW radars, which transmit and receive simultaneously, don’t suffer from this problem and can therefore be much more compact.

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Self-Portaging Canoe Is Part Bicycle

October 19, 2024 by 10 Comments

Normally when making a long voyage in a canoe, an adventurer would paddle the vessel as far as possible and then “portage”, or carry, the canoe over the short sections of land separating the bodies of water. Portaging is a lot of work, though, since canoes generally aren’t particularly light or designed for traveling over land. To solve this problem, [Ben] is modifying his home-built canoe with some interesting parts to make it into an amphibious vehicle which can much more easily traverse land.

The wheels for the amphibious craft come from BMX bicycles, which have much smaller wheels as well as more robust frames when compared to more traditional bicycles. The rear of the canoe was modified to use a go-kart axle with two driven wheels. An additional set of cranks mounted outboard drive a custom-built paddle to propel the boat when traveling on water. The frame borrows heavily from recumbent bicycle design and includes a similarly comfortable seat, with steering handled by a wheel at the front when traveling on land and a rudder at the rear when traveling over water.

[Ben] intends to take this unique vehicle on a cross-country trip across Scotland, with the first part of the adventure on water via the Caledonian Canal and the return trip on land via the Great Glen Way. Hopefully, there’s no actual portaging required for his trip as the bike components add a tremendous amount of weight to the boat. [Ben] he even added a sail that could theoretically be used in either mode. We’ll be keeping watch for his next videos showing his adventure, and in the meantime daydreaming about other unique bikes that let you travel where bikes normally can’t.

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A vaguely boat-shaped vehicle with three wheels and a mast. It sits in a barren-looking plain with short mountains in the distance

Sailing The High Steppes

October 10, 2024 by 29 Comments

Sails typically bring to mind the high seas, but wind power has been used to move craft on land as well. Honoring this rich tradition, [Falcon Riley] and [Amber Word] decided to sail across Mongolia in “Moby the Land Sailing vessel.”

Built in a mere three days from $200 in materials they were able to scrounge up the week before, the cart served as their home for the 300 km (~186 mi) journey across the Mongolian countryside. Unsurprisingly, bodging together a sailing vessel in three days to traverse uneven terrain led to a failed weld to the front tire, but a friendly local lent a hand to get them back on the road.

Built mostly out of plywood, the fully-laden cart tipped the scales at 225 kg (500 lbs) and could still be towed by hand. Under sail, however, they managed 70 km in one particularly windy day. They covered the distance in 46 days, which isn’t the fastest way to travel by any means, but not bad given the quick build time for this house on wheels. We suspect that a more lightweight and aerodynamic build could yield some impressive results. Maybe it’s time for a new class at Bonneville?

If you want to learn to sail in your own landlocked region, maybe learn a bit first? Instead you might want to build an autonomous sailing cart or take a gander at sailing out of this world?

[Thanks to Amber for stopping by to suggest some corrections!]