hardware

113 Articles

3D Printed Hardware Sorter Keeps It Simple

November 2, 2024 by 8 Comments

If you’re like us, you’ve got at least one bin dedicated to keeping the random hardware you just can’t bear to part with. In our case it’s mostly populated with the nuts and bolts left over after finishing up a car repair, but however it gets filled, it’s a mess. The degree to which you can tolerate this mess will vary, but for [EmGi], even a moderately untidy pile of bolts was enough to spur this entirely 3D-printed mechanical bolt sorter.

The elements of this machine bear a strong resemblance to a lot of the sorting mechanisms we’ve seen used on automated manufacturing and assembly lines. The process starts with a hopper full of M3 cap head bolts of varying lengths, which are collated by a pair of elevating platforms. These line up the bolts and lift them onto a slotted feed ramp, which lets them dangle by their heads and pushes them into a fixture that moves them through a 90° arc and presents them to a long sorting ramp. The ramp has a series of increasingly longer slots; bolts roll right over the slots until they find the right slot, where they fall into a bin below. Nuts can also feed through the process and get sorted into their own bin.

What we like about [EmGi]’s design is its simplicity. There are no motors, bearings, springs, or other hardware — except for the hardware you’re sorting, of course. The entire machine is manually powered, so you can just grab a handful of hardware and start sorting. True, it can only sort M3 cap head bolts, but we suspect the design could be modified easily for other sizes and styles of fasteners. Check it out in action in the video below.

Just because it’s simple doesn’t mean we don’t like more complicated hardware sorters, like the ones [Christopher Helmke] builds.

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A Robust Guide To The Xbox 360 Glitch Hack

October 19, 2024 by 16 Comments

The Xbox 360 was a difficult console to jailbreak. Microsoft didn’t want anyone running unsigned code, and darn if they didn’t make it difficult to do so. However, some nifty out of the box thinking and tricky techniques cracked it open like a coconut with a crack in it. For the low down, [15432] has a great in-depth article on how it was achieved. The article is in Russian, so you’ll want to be armed with Google Translate for this one.

The article gets right into the juice of how glitch attacks work—in general, and with regards to the Xbox 360. In the specific case of the console, it was all down to the processor’s RESET line. Flicker it quickly enough, and the processor doesn’t actually reset, but nonetheless its behavior changes. If you time the glitch right, you can get the processor to continue running through the bootloader’s instructions even if a hash check instruction failed. Of course, timing it right was hard, so it helps to temporarily slow down the processor.

From there, the article continues to explore the many and varied ways this hack played out against Microsoft’s copy protection across multiple models and revisions of the Xbox 360. The bit with the BGA ball connections is particularly inspired. [15432] also goes even deeper into a look at how the battle around the Xb0x 360’s DVD-ROM drive got heated.

We seldom talk about the Xbox 360 these days, but they used to grace these pages on the regular. Video after the break.

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Teardowns Show Off Serious Satellite Hardware

October 18, 2024 by 14 Comments

As hackers, we’re always pulling stuff apart—sometimes just to see what it’s like inside. Most of us have seen the inside of a computer, television, and phone. These are all common items that we come into contact with every day. Fewer of us have dived inside real spacey satellite hardware, if only for the lack of opportunity. Some good gear has landed on [Don]’s desk over the years though, so he got to pulling it apart and peering inside.

[Don] starts us off with a gorgeous… box… of some sort from Hughes Aircraft. He believes it to be from their Space & Communications group, and it seems to have something to do with satellite communications work. Externally, he gleans that it takes power and data hookups and outputs RF to, something… but he’s not entirely sure. Inside, we get a look at the old 90s electronics — lots of through hole, lots of big chunky components, and plenty of gold plating. [Don] breaks down the circuitry into various chunks and tries to make sense of it, determining that it’s got some high frequency RF generators in the 20 to 40 GHz range.

Scroll through the rest of [Don]’s thread and you’ll find more gems. He pulls apart a microwave transmitter from Space Micro — a much newer unit built somewhere around 2008-2011. Then he dives into a mysterious I/O board from Broad Reach, and a very old Hughes travelling wave tube from the 1970s. The latter even has a loose link to the Ford Motor Company, believe it or not.

Even if you don’t know precisely what you’re looking at, it’s still supremely interesting stuff—and all very satellite-y. We’ve seen some other neat satellite gear pulled apart before, too. Meanwhile, if you’ve been doing your own neat teardowns, don’t hesitate to let us know!

Real Time Hacking Of A Supermarket Toy

September 16, 2024 by 14 Comments

Sometimes those moments arise when a new device comes on the market and hardware hackers immediately take to it. Over a few days, an observer can watch them reverse engineer it and have all sorts of fun making it do things it wasn’t intended to by the original manufacturer. We’re watching this happen in real time from afar this morning, as Dutch hackers are snapping up a promotional kids’ game from a supermarket (mixed Dutch/English, the site rejects Google Translate).

The Albert Heijn soundbox is a small handheld device with a barcode reader and a speaker, and as far as we can see it forms part of an animal identification card game. The cards have a barcode on the back, and sliding them through a reader causes a sample of that animal’s sound to be played. They’re attractively cheap, so of course someone had to take a look inside. So far the parts including the microcontroller have been identified, the ROM has been dumped and the audio reverse-engineered, and the barcode format has been cracked. Still to come are the insertion of custom audio or codes and arbitrary code execution, but knowing these hackers that won’t take long. If you’re Dutch, we suggest you head over to your local Albert Heijn with a few euros, and join in the fun.

European supermarkets can be fruitful places for the hardware hacker, as we’ve shown you before.

Putting A Pi In A Container

August 30, 2024 by 16 Comments

Docker and other containerization applications have changed a lot about the way that developers create new software as well as how they maintain virtual machines. Not only does containerization reduce the system resources needed for something that might otherwise be done in a virtual machine, but it standardizes the development environment for software and dramatically reduces the complexity of deploying on different computers. There are some other tricks up the sleeves as well, and this project called PI-CI uses Docker to containerize an entire Raspberry Pi.

The Pi container emulates an entire Raspberry Pi from the ground up, allowing anyone that wants to deploy software on one to test it out without needing to do so on actual hardware. All of the configuration can be done from inside the container. When all the setup is completed and the desired software installed in the container, the container can be converted to an .img file that can be put on a microSD card and installed on real hardware, with support for the Pi models 3, 4, and 5. There’s also support for using Ansible, a Docker automation system that makes administering a cluster or array of computers easier.

Docker can be an incredibly powerful tool for developing and deploying software, and tools like this can make the process as straightforward as possible. It does have a bit of a learning curve, though, since sharing operating system tools instead of virtualizing hardware can take a bit of time to wrap one’s mind around. If you’re new to the game take a look at this guide to setting up your first Docker container.

Free And Open E-Reader From The Ground Up

July 17, 2024 by 21 Comments

Although ebooks and e-readers have a number of benefits over reading an analog paper book as well as on more common electronic devices like tablets, most of them are locked behind proprietary systems like Kindle which make it difficult to take control over your electronic library. While there are a few off-brand e-readers that allow users to take a bit of control back and manually manage their files and libraries, there are few options for open-source solutions. This project aims to provide not only a free and open e-reader from the hardware to the software, but also a server to host a library as well.

The goal of most of the build is to keep everything as FLOSS as possible including the hardware, which is based on a Raspberry Pi compute module. The display comes from Good Display, which includes a built-in light and a touchscreen. There’s a lithium battery to power the tablet-like device with a number of support chips to charge it, handle the display, and interface with the Pi. On the software side, the system uses MuPDF which has support for most ebook file types while the server side is based on Calibre and the Open Publication Distribution System.

A subsection of the build log discusses a lot of how the code works for those looking to build their own similar system based on this project. The project code is even hosted on GitLab, a more FLOSS-y version of GitHub. Free and open ebook readers have been a goal of a number of builders for some time now, as we’ve seen projects going back at least a few years now and others that hope to make the Kindle hardware a little more open instead.

Displays We Love Hacking: DSI

June 12, 2024 by 10 Comments

We would not be surprised if DSI screens made up the majority of screens on our planet at this moment in time. If you own a smartphone, there’s a 99.9% chance its screen is DSI. Tablets are likely to use DSI too, unless it’s eDP instead, and a smartwatch of yours definitely will. In a way, DSI displays are inescapable.

This is for a good reason. The DSI interface is a mainstay in SoCs and mobile CPUs worth their salt, it allows for higher speeds and thus higher resolutions than SPI ever could achieve, comparably few pins, an ability to send commands to the display’s controller unlike LVDS or eDP, and staying low power while doing all of it.

There’s money and power in hacking on DSI – an ability to equip your devices with screens that can’t be reused otherwise, building cooler and cooler stuff, tapping into sources of cheap phone displays. What’s more, it’s a comparably underexplored field, too. Let’s waste no time, then!

Decently Similar Internals

DSI is an interface defined by the MIPI Alliance, a group whose standards are not entirely open. Still, nothing is truly new under the sun, and DSI shares a lot of concepts with interfaces we’re used to. For a start, if you remember DisplayPort internals, there are similarities. When it comes to data lanes, DSI can have one, two or four lanes of a high-speed data stream; smaller displays can subsist with a single-lane, while very high resolution displays will want all four. This is where the similarities end. There’s no AUX to talk to the display controller, though – instead, the data lanes switch between two modes.

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